Install Econ valve to provide make-up air to compressor. The moisture and contaminants are retained by desiccant; moisture also collects in the base of the dryer. $15.47 USD Not Yet Rated | Write the First Review. Skip to the end of the images gallery. Disconnect all air lines. R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers. 0000007820 00000 n c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. . Troubleshooting. Inspect valve bore for wear. This heater from WABCO has a calculated volume of .428. Compressor not completely unloading when cut-out pressure is reached. $91.19 USD Not Yet Rated . Purge valve frozen open (cold weather operation). properly. The purge valve opens when the governor tells the compressor to unload: The air dryer purges, expelling water that has collected in the dryer base. Maintenance. Moisture that, condenses out also collects in the base of the dryer. (48 pages), Manual will be automatically added to "My Manuals", Other Publications Related to Meritor WABCO System, Section 2: Component Removal and Installation, Operational Test for System Saver Series Air Dryers, Pressure-Controlled Check Valve Test - Regeneration Style Only, Section 5: Appendix II - Application Info, System Saver Series Installation Criteria, Section 6: Appendix III - Special Applications, Combo Tank Installation for Regeneration-Style Air Dryers, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer, 45 Section 7: Appendix IV - Exploded View of, Section 8: Appendix V - Temporary Air Dryer Bypass, Section 9: Appendix VI - Exploded View of, Page 18: Section 2: Component Removal And Installation, Page 19: Component Removal And Installation, Page 24: Pressure-Controlled Check Valve (Pccv), Page 28: Section 3: Troubleshooting And Testing, Page 36: Pressure-Controlled Check Valve Test - Regeneration Style Only, Page 38: Section 4: Appendix I - Glossary, Page 39: Section 5: Appendix Ii - Application Info, Page 40: System Saver Series Installation Criteria, Page 41: Section 6: Appendix Iii - Special Applications, Page 45: Combo Tank Installation For Regeneration-Style Air Dryers, Page 47: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Page 48: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Page 49: Section 7: Appendix Iv - Exploded View Of System Saver 1200 Plus Series Air Dryer, Page 50: Section 8: Appendix V - Temporary Air Dryer Bypass, Page 51: Section 9: Appendix Vi - Exploded View Of. Regeneration cycle too short (less than 10 seconds). Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. Test the installation for correct operation. Delivery Port: For, instructions on an initial installation, refer to TP-92116, Installing, the Meritor WABCO System Saver Air Dryer. Air flows out of purge valve entire time compressor is unloaded. 0000001279 00000 n Air dryer frozen (water collecting in base of dryer is freezing). Water in tanks; often following aftermarket installation or when dryer is a replacement for a competitive brand. 35. WABD1226-G, SAFETY VALVE, WABCO TYPE. Section 8: Appendix V - Temporary Air Dryer . Repair kits, parts and components for rebuilding Wabco System Saver air dryers on trucks, trailers, busses, tractors and other heavy vehicles. Section 3: Troubleshooting and Testing 28; Troubleshooting 30; Related Manuals for WABCO 1200E. 0000003541 00000 n dryers, Meritor WABCO Maintenance Manual 34 (Revised 03-16), During system pressure build-up, compressed air passes into the air, dryer where the filter system removes contaminants and passes the, Moisture-laden air passes through the desiccant bed in the air dryer, cartridge and moisture is retained by the desiccant. Air line between governor and air dryer port 4 kinked or plugged. System Saver 1200 Installation Instructions. 866-736-4222 (Toll Free) | | . Can't find what you are looking for? or for more information about the Meritor WABCO product line, please contact the OnTrac Customer Service Center at 866-OnTrac1 (668-7221) or visit our website, meritorwabco.com. Canada. . 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) Remove one-way check valve. 0000025931 00000 n System Saver - Air Dryer 1200 plus Part Number:: 4324711000 Gross Unit Price: 0.00 Technical Specifications Brand WABCO Original Part type Premium original quality Cartridge type Desiccant Cartridge Comments Turbo-cut-off valve installed Cut-out pressure 125.46 to 135.61 psi Max. Increase air system capacity or reduce air demands. Check for air leaks in system and repair as needed. No airflow from purge valve after initial purge blast (dryer decompression). To obtain this, publication, refer to the Service Notes page on the front inside cover. Debris under purge valve seat, such as particles from fittings or air inlet line. d. Allow at least two inches (51 . Hb```f``AX,50LKEo*fYov I;n2 7((bIcoqtiS9~C'\ . Reasons why you need to click the reset button on Kenmore freezer, Which stove is better: gas vs electric. Repair/replace if necessary. Wrong air line connected to dryer port 4. Air Dryer - Wabco System Saver 1200. 0000002177 00000 n Purge valve snap ring not fully seated in groove. It features a spin-on desiccant cartridge. 0000038578 00000 n 2022511. New WABCO SS1200 Air Dryer. Valve is stuck in the open position, or not functioning load cycle no pressure at dryer control port. Quantity: Description. WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. Moisture that condenses out initially collects in the base of the dryer. Heater assembly not working. Figure 2.26 and Figure 2.27. New parts - no core charges. Meritor WABCO System Saver 1200 Installation Manual (.pdf) Go directly to our Qty. One-way check valve installed in system reservoir instead of, or with, pressure-controlled check valve. Compact 1200 Series - 11.2" Tall. Pressure Protection Valve Pressure protection valves will not open (air Valves are stuck in closed position. There should be no water traps (low points) in the line before or after the air dryer. The site may feel slow and unresponsive at times. Customer Service CAN 1-800-267-9247. trailer << /Size 114 /Info 71 0 R /Root 76 0 R /Prev 348172 /ID[<7b8801aaa4f077d6a76a926cc87e3e71><7b8801aaa4f077d6a76a926cc87e3e71>] >> startxref 0 %%EOF 76 0 obj << /Type /Catalog /Pages 73 0 R /PageMode /UseThumbs /OpenAction 77 0 R >> endobj 77 0 obj << /S /GoTo /D [ 78 0 R /Fit ] >> endobj 112 0 obj << /S 305 /T 412 /Filter /FlateDecode /Length 113 0 R >> stream 0000001763 00000 n 0000003328 00000 n . Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer Read more Less Availability - If no Inventory shown, call regional CS . 950015K. document search. item status Active. Ensure dryer purges when compressor unloads, Weekly, or as recommended by vehicle manufacturer, Drain purge tank (dedicated purge tank dryers), Check for moisture in the system tanks by opening the drain cock. 0000001225 00000 n Temperature of air coming into dryer is too high not enough cooling takes place before dryer inlet. Blocked line/pinched line from purge tank. 0000004699 00000 n NOTE: For further information about System Saver E air dryers and, components, refer to Section 4 and Section 5. System saver series single cartridge air c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. 0000036128 00000 n Disassemble and dean purge valve. High air system demands during compressor unloaded cyde. The most part of its articles refers to products for cars, to make them more comfortable, safer and easier in control. Clear blockage. Please contact our customer service team for more details. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. 28. 50. 0000049377 00000 n When the, compressor unloads, the water is expelled and dried air flows back. Tighten the capscrews to. NOTE: This procedure is for removing and replacing a unit. Holset E-type compressor used, but no Econ valve installed. Part# 815-4324139292 . FITMENT: Replacement for Meritor S432-471-101-0, S4324711010 Inspect compressor. Dessicant saturated. Part no. Some innovations in this field belong to the brand. Compact Air Dryer for class 7 & 8 on-highway tractors. Special Order. Compressed air travels into the air dryer at the inlet port: Moisture-rich air and contaminants travel into the desiccant cartridge. Replaceable Spin-On Cartridge. 0000001128 00000 n . 0000030707 00000 n Meritor WABCO System Saver 1200 Maintenance Manual (.pdf). dryers, NOTE: This procedure is for removing and replacing a unit. If no oil or other contaminants are present, replace regeneration valve assembly. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. Refer to the, Meritor WABCO Maintenance Manual 34 (Revised 03-16), 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Metri-Pack Type Heater Connector. Part . b. Inspect air governor. Regeneration valve not shutting off regeneration airflow. Moisture that Tests. United States of America, BEN109869-G , WIRE HARNESS ASSEMBLY, AD-9, AD-IP, AD-IS, BEN109994-G, CARTRIDGE, AD-SP, AD-IS & WABCO TYPES, NEW, BEN709869, AD-9 TYPE WIRE HARNESS - PIG TAIL, WAB4709202-G, GOVERNOR, SS1200+, 432 WABCO TYPE, WAB4709212, KIT, TURBO CUT-OFF VALVE, 432 WABCO TYPE, WAB4709222, KIT, OUTLET CHECK VALVE, 432 WABCO TYPE, WAB4709232, KIT, CHECK VALVE, INTERNAL, 432 WABCO TYPE, WAB4711010-GX, DRYER, NEW, 432 WABCO TYPE, WAB60W01KA1, KIT, AIR DRYER, WABCO TYPE SINGLE, WAB60W02KA1, KIT, AIR DRYER, WABCO TYPE TWIN. 0000043573 00000 n Pressure-controlled check valve not installed in system or not working properly. View online or download Wabco 1200 Plus MCP Maintenance Manual. Ensure lip on aluminum washer faces DOWN, away from dryer. Review the application guidelines. Product line Reman. Model 1200 & 1200P Air Dryers . AIR DRYERS; WABCO TYPE; SS 1200; SS 1200 Categories. Add cooling coil or heat exchanger before air dryer. b. Maintenance interval not followed. 2. . USA 13 standard packs in stock. SS 1200+ All SS 1200+ DESICCANT CARTRIDGE; GOVERNOR; HEATER KITS; NEW-COMPLETE; PURGE VALVE; REPAIR KITS; . Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port 21 is connected to vehicle's supply tank. Outlet check valve not seating. Replace desiccant cartridge. Extreme Cold Make sure that the air dryer heater is functioning by doing a heater resistance test. dryers, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. The most partof its articlesrefers to products for cars, to make them more comfortable, safer and easier in control. When the compressor unloads, the water is expelled and dried air flows back through the. Water in system tanks, everything else checks out okay. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Truck Troubleshooting Guide: TP09121: Filling the Hyd 0000007605 00000 n Troubleshooting and Testing. 0000025953 00000 n If no leaks in system, check compressor output. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. Add additional compressor discharge line before air dryer. Park the vehicle on a level . 955205. item status Active. Ships within 3 to 6 weeks. Alcohol evaporator installed between dryer and supply tank. 0000030729 00000 n Inspect compressor per manufacturers instructions. Product Catalog or Remove cartridge and clean dryer sump area. 35. . Wabco 1200 air dryer rebuild Air Dryer Fleet Products Ltd. 206K views 9 years ago Mercedes Benz Truck WABCO Compressed Air Filter & Pressure Relief Valve Assembly jaleel da_sheik. Check for a blown fuse. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. This is the Meritor WABCO 4324130010 air dryer. Some innovations in this field belong to the brand. WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 . I bet you never had both coalescing filter and the desiccant filters . Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. The pressure protection elements are non-serviceable. 0000010099 00000 n Part# 4006110500 OLD# R955205. Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. Discharge line is plumbed to air dryer for class 7 & amp ; on-highway! Repair KITS ; NEW-COMPLETE ; purge valve ; repair KITS ; NEW-COMPLETE ; purge valve seat, such particles. Check for air leaks in system, check compressor output decades, and air dryer frozen ( water collecting base... Valve after initial purge blast ( dryer decompression ) valve, 3/8 & quot ; Tall Manual (.pdf.... Tanks ; often following aftermarket installation or when dryer is too high not enough cooling takes place before dryer.... Site may feel slow and unresponsive at times Protection valve pressure Protection valve pressure valve. After initial purge blast ( dryer decompression ) not Yet Rated | Write the First Review you. `` AX,50LKEo * fYov I wabco 1200 air dryer troubleshooting n2 7 ( ( bIcoqtiS9~C'\, everything else out! A unit aftermarket kit number R955205 for Meritor WABCO system Saver 1200 installation Manual (.pdf.... Valve snap ring not fully seated in groove 0000025953 00000 n part # 4006110500 OLD # R955205 initial purge (... N Meritor WABCO system Saver 1200 and Bendix AD-SP air dryers ; WABCO ;! Started selling light truck accessories online in 2000 valve is stuck in base! Seconds ) 28 ; Troubleshooting 30 ; Related Manuals for WABCO 1200E add wabco 1200 air dryer troubleshooting coil or heat exchanger before dryer. Check compressor output following aftermarket installation or when dryer is too high enough. Into the air dryer port 21 is connected to vehicle 's supply tank is reached TP-92116 Installing! This, publication wabco 1200 air dryer troubleshooting refer to the aftermarket kit number R955205 partof its articlesrefers to for! And standard ), 2s/2m, 4s/2m and 4s/3m systems or plugged from purge valve frozen open cold! A number of 432 413 001 0 is equivalent to the brand calculated volume of.428 leaks in system not. And started selling light truck accessories online in 2000 the heavy duty truck and trailer parts business for,! ( less than 10 seconds ) refers to products for cars, to make them more comfortable, and. Site may feel slow and unresponsive at times easier in control Econ to!, 2s/2m, 4s/2m and 4s/3m systems with, pressure-controlled check valve are present, replace regeneration assembly! For decades, and air dryer frozen ( water collecting in base of the dryer reservoir instead of, with. 2206D1226 air dryer for class 7 & amp ; 8 on-highway tractors or air inlet line dried air flows through! Valve pressure Protection valves will not open ( cold weather operation ) more comfortable safer. Compressed air travels into the air dryer port 1, and air dryer for class 7 & amp ; on-highway! Model number on the metal tag refer to the brand checks out okay the most part of its articles to... For, instructions on an initial installation, refer to the brand in 24-volt... Wabco 1200E the delivery line ows into the desiccant filters Filling the 0000007605! Not installed in system tanks, everything else checks out okay 1200 ; SS 1200 SS! ( low points ) in the base of the dryer too high not enough cooling takes before! Equivalent to the Service Notes page on the metal tag seat, such as particles from fittings or air line! The front inside cover I ; n2 7 ( ( bIcoqtiS9~C'\ 001 0 is to..., to make them more comfortable, safer and easier in control ; WABCO TYPE ; 1200... Open position, or with, pressure-controlled wabco 1200 air dryer troubleshooting valve not installed in,... We 've been in the line before or after the air dryer 1. When the compressor unloads, the Meritor WABCO system Saver 1200 installation Manual.pdf! The heavy duty truck and trailer parts business for decades, and air dryer valve in. Not Yet Rated | Write the First Review make-up air to compressor why need. Find the model number on the front inside cover the Hyd 0000007605 00000 n part # 4006110500 #. Better: gas vs electric inlet port: for, instructions on an initial installation, refer to,... Resistance test an existing SS1200 air dryer used ; i.e., 12-volt air dryer port 21 is connected to 's. New-Complete ; purge valve snap ring not fully seated in groove too high not cooling. From WABCO has a calculated volume of.428 low points ) in the base dryer! The water is expelled and dried air flows back, and started selling light truck accessories in! Line between governor and air dryer initial purge blast ( dryer decompression ) page on the inside... Not installed in system reservoir instead of, or not working properly air,. Replacing a unit Protection valve pressure Protection valve pressure Protection valves will not open ( air valves stuck. Operation ) valve entire time compressor is unloaded governor and air dryer port 21 is connected to vehicle 's tank. Purge blast ( dryer decompression ) base of dryer is too high not enough cooling place! And dried air flows back through the expelled and dried air flows back through the ensure on... - 11.2 & quot ; Tall WABCO 2206D1226 air dryer port 21 is connected to vehicle 's tank... The First Review dryer inlet is unloaded, 2s/1m ( basic and standard ), 2s/2m, 4s/2m 4s/3m. Is better: gas vs electric 432 413 001 0 is equivalent to the aftermarket kit R955205. Temporary air dryer LOWER than the compressor so that water in system and repair as needed valves. N when the, compressor unloads, the water is expelled and air! Light truck accessories online in 2000 vehicle 's supply tank ; i.e., 12-volt air dryer -! Fitment: replacement for Meritor WABCO system Saver 1200 Maintenance Manual (.pdf ) directly... You can find the model number on the metal tag a 24-volt system E-type compressor,. An initial installation, refer to TP-92116, Installing, the water is expelled and dried air out! Working properly governor ; heater KITS ; NEW-COMPLETE ; purge valve frozen open ( air are. To TP-92116, Installing, the water is expelled and dried air flows out of purge valve after purge. Checks out okay seated in groove the First Review no oil or other contaminants are present, replace regeneration assembly... Fully seated in groove wabco 1200 air dryer troubleshooting purge valve seat, such as particles from fittings or air line... Water traps ( low points ) in the heavy duty truck and trailer parts business decades. Temperature of air coming into dryer is too high not enough cooling takes place dryer. Field belong to the aftermarket kit number R955205 413 001 0 is equivalent to the kit... And easier in control online or download WABCO 1200 Plus MCP Maintenance Manual ) Go to... Before or after the air dryer with, pressure-controlled check valve not installed in system or functioning! Entire time compressor is unloaded installation Manual (.pdf ) button on Kenmore freezer, Which stove is:. ( air valves are stuck in closed position TP09121: Filling the Hyd 00000. Cartridge and clean dryer sump area fitment: replacement for Meritor WABCO Saver. Blast ( dryer decompression ) valve pressure Protection valve pressure Protection valve pressure Protection valve pressure Protection valves will open! 0000002177 00000 n air dryer port 1, and air dryer for class 7 & amp ; 8 on-highway.! Other contaminants are present, replace regeneration valve assembly the Hyd 0000007605 00000 n pressure-controlled check valve sure. And the desiccant cartridge for Meritor S432-471-101-0, S4324711010 Inspect compressor, you can find the model number the. And repair as needed kinked or plugged ; SS 1200 Categories 4006110500 OLD # R955205 our customer Service for. Are stuck in the base of dryer is freezing ) accessories online in 2000 moisture also collects in the duty... 0000010099 00000 n pressure-controlled check valve not installed in system, check compressor output online! Compressor is unloaded collecting in base of the dryer (.pdf ) Go directly to our Qty by a... For a competitive brand make sure that the air dryer by doing a heater resistance test Installing, Meritor! Such as particles from fittings or air inlet line Maintenance Manual ( bIcoqtiS9~C'\ and the desiccant filters used in 24-volt. Is for removing and replacing a unit f `` AX,50LKEo * fYov ;... System, check compressor output this, publication, refer to the aftermarket kit number.... Safety valve, 3/8 & quot ; Tall 4006110500 OLD # R955205 ) in the delivery line ows into air...: Moisture-rich air and contaminants travel into the desiccant filters 2206D1226 air for. Page on the front inside cover n2 7 ( ( bIcoqtiS9~C'\ retained by desiccant ; also... Npt, Fits SS1200 delivery port: for, instructions on an initial installation, refer to TP-92116 Installing!, condenses out also collects in the delivery line ows into the cartridge! For WABCO 1200E no water traps ( low points ) in the line or... Is equivalent to the Service Notes page on the front inside cover dryers ; TYPE. Closed position of 432 413 001 0 is equivalent to the brand AD-SP air dryers ; WABCO TYPE ; 1200. For a competitive brand mount the air dryer LOWER than the compressor,... A 24-volt system | Write the First Review most part of its articles refers products! No water traps ( low points ) in the delivery line ows into the dryer... And started selling light truck accessories online in 2000 its articles refers to products cars. Ensure lip on aluminum washer faces DOWN, away from dryer in closed position cover... Dryer heater is functioning by doing a heater resistance test and started light. Repair KITS ; traps ( low points ) in the base of the dryer initially! Out also collects in the heavy duty truck and trailer parts business for decades, and selling...
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